Motorcycle Bodywork Repair
This playbook outlines the steps involved in repairing scratches, dents, and other cosmetic damage to motorcycle bodywork. It involves processes from assessing the damage to final polishing.
Step 1: Assessment
Evaluate the extent of the cosmetic damage to the motorcycle bodywork, including the depth and area of scratches, size and location of dents, and any paint damage.
Step 2: Cleaning
Clean the damaged area with soap and water, followed by wiping down with a degreaser or alcohol to remove any contaminants that may affect the repair process.
Step 3: Sanding
Begin sanding the damaged area with a coarse grit sandpaper, and then progress to finer grits. Sand beyond the actual damage slightly to ensure a smooth surface for filling or painting.
Step 4: Filling
For dents or deep scratches, apply a body filler that is compatible with motorcycle bodywork materials. Allow to dry, then sand smoothly with fine grit sandpaper.
Step 5: Priming
Spray primer over the repaired area to prepare it for painting. Several coats may be necessary, with appropriate drying times between each coat.
Step 6: Painting
Match the paint color and apply in layers, allowing drying time between coats. If necessary, apply a clear coat for additional protection and shine.
Step 7: Polishing
Once the paint is fully cured, polish the area to blend the repair with the surrounding bodywork and to achieve a smooth, glossy finish.
General Notes
Safety
Always wear protective gear such as gloves, masks, and eye protection when sanding, painting, or handling chemicals.
Environment
Make sure you're working in a well-ventilated area, away from sources of ignition, and preferably with temperature control.
Drying Times
Respect the manufacturer's recommended drying times for fillers, primers, paints, and clear coats to ensure the best results.
Matching Paint
Use the motorcycle's VIN or contact the manufacturer to ensure an exact paint match.