Hand-Building Ceramic Techniques

This playbook describes the step-by-step process for making ceramic pieces using hand-building techniques. It covers three core methods: slab construction, pinch pottery, and the coil technique, which enable artisans to shape clay into desired forms without the need for a potter's wheel.

Step 1: Preparation

Gather all necessary materials such as clay, rolling pins, a canvas or slab mat, wire clay cutter, rib tools, sponges, and slip (clay mixed with water). Prepare a clean, flat workspace.

Step 2: Wedging

Begin by wedging the clay to remove air bubbles and ensure an even consistency. This process involves kneading the clay with a rocking motion.

Step 3: Slab Construction

Roll out the clay into an even slab using a rolling pin. Use guide sticks on either side of the clay for uniform thickness. Once rolled, the slab can be cut and assembled into shapes and forms.

Step 4: Pinch Pottery

Start by rolling a ball of clay. Insert your thumb into the center, then pinch and rotate the clay to form a pot. Thickness should be even for the pot to hold structural integrity.

Step 5: Coil Technique

Roll out long strands of clay, ensuring even thickness throughout. Layer and join these coils to build up the walls of a pot or other structure, smoothing the sides as you go.

Step 6: Joining

When attaching two pieces of clay, score both surfaces, apply slip to act as a glue, and then press the pieces together. Blend the seams using your fingers or a rib tool for a smooth finish.

Step 7: Drying

Allow your piece to dry slowly to leather-hard before further refining the shape. Cover it with plastic if necessary to control the drying rate.

Step 8: Refining

Once leather-hard, refine the shape using various rib tools, carving tools, and sponges. Smooth out imperfections and ensure stability in the form.

Step 9: Complete Drying

Allow the refined piece to dry completely. This bone-dry stage can take several days, depending on humidity and temperature.

Step 10: Bisque Firing

Fire the bone-dry piece in a kiln to the bisque temperature specific to your clay body. This will make it strong and ready for glazing.

Step 11: Glazing

Apply glaze to your bisque-fired piece following the manufacturer's instructions. Be mindful of glaze thickness and drying times.

Step 12: Final Firing

Place the glazed piece back into the kiln for the final firing. Once done, it should be fully vitrified and functional.

General Notes

Clay Types

Different types of clay (earthenware, stoneware, porcelain) require different firing temperatures and handling. Choose the type that best suits your project.

Health and Safety

Always work in a well-ventilated area when handling clay and glazes. Wear protective gear as necessary, especially during the firing process.

Drying Time

The thickness of the clay and the humidity in the environment will affect drying times. Thicker pieces and higher humidity result in longer drying times.

Glaze Testing

Always test glazes on a small sample piece before applying to your final work to ensure you get the desired finish and color.