Motorcycle Coolant Flush

This playbook provides the sequential steps necessary to drain, flush, and replace the coolant in a motorcycle's cooling system, ensuring optimal performance and engine temperature regulation.

Step 1: Preparation

Gather all necessary tools and materials such as a service manual, drain pan, distilled water, new coolant, funnel, and wrenches. Ensure the motorcycle is cool, stable, and in an upright position.

Step 2: Drain Coolant

Locate the drain plug at the bottom of the cooling system and place the drain pan underneath it. Remove the radiator cap to allow air to enter and coolant to flow out freely. Carefully remove the drain plug and allow the old coolant to drain completely into the pan.

Step 3: Flush System

Once drained, seal the system and fill with distilled water. Replace the radiator cap and start the motorcycle, allowing it to reach operating temperature. Turn off the engine, let it cool, and then drain the system again to remove any residual old coolant.

Step 4: Refill Coolant

Reinstall the drain plug securely after the second draining is complete. Use a funnel to add the new coolant to the system, filling it to the manufacturer's recommended level. Replace the radiator cap.

Step 5: Bleed Air

Start the motorcycle to allow the new coolant to circulate. Monitor for air bubbles escaping from the cooling system, and add more coolant as needed to maintain proper levels.

Step 6: Final Checks

After running the engine for several minutes, turn off the motorcycle and allow it to cool. Check the coolant level one final time, topping off if necessary. Inspect the system for any leaks or other issues.

General Notes

Safety

Always work on the motorcycle when the engine is cool to avoid burns, and take proper environmental precautions to dispose of old coolant responsibly.

Coolant Type

Be sure to use the type and amount of coolant recommended by the motorcycle manufacturer for optimal performance and to avoid potential engine damage.