Fork Seal Maintenance

Gather all necessary tools and supplies including new fork seals, fork oil, seal driver, cleaning supplies, and a workspace with adequate lighting.

Clean the fork area to remove any dirt or debris. Inspect the fork for any signs of oil leakage, damage, or wear that may indicate a need for seal replacement.

Carefully remove the fork from the motorcycle. Disassemble the fork to access the fork seals following the manufacturer's guidelines.

Examine the seals and surrounding components for damage. Decide if the seals can be cleaned and reused or if replacement is necessary.

If the seals are in good condition, clean them thoroughly. If they are damaged, remove the old seals and replace them with new ones using the seal driver.

After cleaning or replacing the seals, reassemble the fork components. Ensure all parts are correctly installed and secured before proceeding.

Refill the fork with the appropriate amount and type of fork oil as specified by the motorcycle manufacturer.

Reinstall the fork onto the motorcycle. Make sure all mounting hardware is tightened to the specified torque settings.

After reinstallation, test the fork's function. Compress and release the fork to ensure smooth operation with no evidence of leakage.

Always use proper safety gear when working on a motorcycle. Ensure the bike is securely stabilized before beginning disassembly.

Refer to the motorcycle's service manual for specific instructions on fork disassembly, oil specifications, and torque settings.

Perform this procedure in a clean environment to prevent contamination of components, especially when dealing with the fork oil and seals.